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HomeMy WebLinkAbout1998-1999 r 8- 1999 . "'''"A.nnual Report fJ ,..... k I f t .- ~' : Prepared for: c. Richard Spencer ',. ,I ",""\,...,,-,,,,,,',,,-~,,,,,::,:,,,:,.,,,.,',;;;;o,,,'.:.i_'r,'j':''':,:,''>i',>:..i5".,ii._;.':;:','.\~.;:,:;,,::::<\,.:''.,.:::,._;"-:"",.,".,",.;:.,___o",_",.,.".,.".,,,,^, July 26, 1999 r ..... ...~- Environmental Abnagement Corporatfon r- Facility Manager: Jim Traylor TABLE OF CONTENTS EMC Annual Report .r Letter From the Facility Manager . . . .1 r .,...., Organization . 4 t . , t r- f Wastewater Treatment & Collection . .5 I r: Facility Safety & Training .17 L ~ Industrial Pretreatment & Laboratory. .18 r- , Community Involvement. .19 r- I t r L,,;; r: I ! Goals & Objectives . 20 n ""~..j " r tJ r t n D n '. t EMC Annual Report On behalf of the entire Jeffersonville- EMC Team, I would like to present our May 1998 - April 1999 Annual Report of the Jeffersonville Wastewater Treatment Facilities. In the past year, our employees have enjoyed a high level of success and personal devel- opment. Improving the knowledge base of our workforce is critical to EMC's ability to stay abreast of the ever changing water quality criteria. This ongoing improvement in our staff capabilities is essential to meet our goal to provide outstanding customer service. Wastewater professionals will continuously be challenged to find new and better ways to improve the efficiency and effectiveness of the wastewater collection system and treat- ment facility. Let me assure you that the staff is dedicated and determined to put forth the effort needed to improve operation in the future. EMC's focus will be to provide a higher level of customer service. This Annual Report illustrates the progress we have made to improve the facilities and our service to the citizens of Jeffersonville. EMC appreciates the support shown by the City. In return, we are totally committed to: THE EMC PLEDGE and Your Guarantee of PERFORMANCE QUALITY & COST Sincerely, ENVIRONl\1ENTAL MANAGEMENT CORPORATION &<tft EMC Annual Report 1 James E. Traylor, PE Facility Manager r r, I t EAlC Annual Report 2 ORGANIZATION EMC Annual Report The Director of Operations oversees Contract Compliance within EMC's Clark County operations and provides support to the Facility Managers with technical and administrative issues. He is responsible for insuring EMC's business philosophies are followed in each of the Clark County Operations. The Facility Manager and the Assistant Facility Manager are both responsible for the day -to-day operations of the wastewater treat- ment facility and collection system, the enforcement of the industrial pretreatment program, the capital improvement program, cost control, and client service. The Assistant Facility Manager reports directly to the Facility Manager and the Facility Manager reports directly to Mayor Galligan and the Board of Public Works & Safety. The Laboratory/Pretreatment Supervisor is responsible for the supervision of the laboratory procedures and quality assurance/ quality control (QAlQC), industrial pretreatment program, process control procedures, day-to-day operations of the lab, monitoring and making necessary adjustments to the treatment processes, and the monitoring and enforcement of the industrial pretreatment program. She also insures all federal and state reporting requirements are met (DMR's, MRO's etc.). The Administrative Assistant's duties include maintaining the effi- ciency of the office, payroll, accounts payable, personnel records, reports, insurance and personnel benefits. She provides administra- tive support to Management and staff. Plant operators are responsible for making decisions in process control, making necessary adjustments, completing preventive and corrective work assignments, and responding to potential problems originating from the treatment processes. The operators assist in the lab, collection system and pretreatment program on an as needed basis. ""' r : l . ORGANIZATION fi l j EMC Annual Report 3 EMC Annual Report Collection system maintenance personnel are responsible for customer service as it relates to utility locates, sewer cleaning, sewer televising, removing blockages, system map updating, preventive maintenance of lines, manholes, combined sewer overflows, lift stations, response to emergency calls and complaints, inspection of new construction, and line installation. The EMC/Jeffersonville Wastewater Treatment Facilities Organization Chart can be found on the following page. Organization . Thomas M. Edwards irector of Operations Barbara Coleman Lab/Pretreatment Coordinator EMC Annual Report 4 JamesE. Traylor Facility Manager Kevin L. Wright Assistant Facility Manager OlJerators Sonny Brannon Danny Miles Wayman Payne EMC Annual Report tephanie Bower dministrative ssistant Steve James Collection System Supervisor Maintenance .............................."..............~.'.................. t .. ':'-.:;', .-) Donnie Griffin .iE .... Pete ..~ J Brown Hershel Hamby Mike Arms Stan Shawler r: ~ : i . . L,~ $, ~ WASTEWATER TREATMENT & COLLECTION EMC Annual Report Operations The Jeffersonville Wastewater Treatment Facility is a two-cell oxidation ditch extended aeration activated sludge plant consisting of the following treatment process units. """""''''- '"1"" "'''''' It> I ';'~)~I' ifiJ,,,.1 ,-'- ~ ~ ~" Preliminary Treatment Effluent Discharge to Ohio River , l~-;?;~ '.....~It~.r ~4~~~',<~ ;0 'l&~_j'~!'t .--'"-"" Secondary Treatment Solids Thickening & Aeration Finm Clarification I>ishifecti()n& Dechlorination -' ,~; I ~, i'i1i11 .~ Solids Processing Solids Disposal to Landfill The facility treated approximately 1.720 billion gallons from May 1, 1998 toApril30, 1999 for an average flow of 5.11 million gallons per day (mgd). The following graph illustrates the monthly Flow averages from May 1, 1994 through April 30, 1998. 12 May Jooe EMC Annual Report 5 Facility Flow Volume May 1994 through April 1998 ~1994-95 _1997-98 July Aug. Sept. _1995-96 = 1998-99 = 1996-97 -+-Design Limit Oct. Nov. Dec. Jan. Feb. March April p 1""""' t i ~ t r t t " WASTEWATER TREATMENT & COLLECTION EMC Annual Report With the increased volume of wastewater, an increase in the strength of the wastewater occurred as well. The higher strength sewage was a result of an increase in discharge concentration from the industries that discharge to the City's sewer system and the continued growth and development of residential and commercial properties. The opera- tors worked diligently to ensure that these challenges had no impact on the quality of the effluent discharged to the Ohio River. The average daily effluent Carbonaceous Biochemical Oxygen Demand (CBOD) concentration was 3.1 milligrams per liter (mg/L) per day. The effluent Total Sus- pended Solids (TSS) average 5.6 mgIL per day. The annual average removal efficiency was 97% for TSS and 98% for CBOD and 98% for NH3-N. The following graph depicts the monthly effluent averages of CBOD and the TSS from May 1998 through April 1999 . .,-- n Ii Mnh ffi)I) ODD ODD ODD ThS ThS ThS ThS rrgI ~mit lbi. ~mit ng1 ~mit lb;. ~mit ng1 lho. ng1 lho. .Mly 1994- 2 15 75 ffi) 5 18 188 781 June 1 15 32 ffi) 4 18 128 781 July 2 '^ 15 61 ffi) 6 18 1~ 781 August 1 15 II ffi) 6 18 178 781 Se(::tenhr 1 15 32 ffi) 6 18 191 781 Qtooo- 1 15 31 ffi) 6 18 1116 781 ",'" NOvemI:H- 1 25 34 Iffi4 7 II 239 1l)1 lli:errrer 2 25 /D Iffi4 6 II 210 Ill1 Jaruny 1995 2 25 63 Iffi4 8 II 254 Ill1 ffuuary 2 25 49 Iffi4 7 II 1/D Illl MTdl 2 25 48 Iffi4 6 II 144 1l)1 ,April 2 25 44 Iffi4 4 II 88 1l)1 Mly 1 15 2) ffi) 4 18 115 781 June 3 15 /D ffi) 2 18 46 781 July 1 15 19 ffi) 5 18 % 781 August 1 15 Z7 ffi) 5 18 134 781 Solp:enter 1 15 19 ffi) 6 18 116 781 Qtooo- 1 15 24 ffi) 6 18 144 Ill1 NOvemI:H- 1 25 22 Iffi4 9 II 198 Ill1 lli:errrer 1 25 Z7 Iffi4 17 II 456 Illl Jaruny 19% 4 25 143 Iffi4 16 II 572 1l)1 ffuuary 5 25 137 Iffi4 12 II 328 Illl MTdl 4 25 182 Iffi4 10 II 454 1l)1 .Anril 5 25 244 Iffi4 11 II 537 1l)1 WASTEWATER TREATMENT & COLLECTION EMC Annual Report The following tables depict the design criteria; effluent flow, CBOD, and TSS; and rainfall since EMC began its contract with the City. EMC Annual Report 7 r t n ~; I i r i t t ~ ,I WASTEWATER TREATMENT & COLLECTION' EMC Annual Report , , . , Month CBOD CBOD CBOD CBOD 'ISS 'ISS 'ISS 'ISS mg/l Permit Ibs. Permit mgIl Permit Ibs. Permit mg/1 lb;. mgll lb;. Mav 5 15 340 650 12 18 818 781 June 3 15 144 650 5 18 239 781 Jlllv 4 l'i 14':; fl'iO fl Ill. 21R 7R1 AUffilst 3 ", 15 96 650 5 18 160 781 Sentember 2 15 83 650 7 18 290 781 October 4 15 142 650 20 18 709 781 ? '?.:; ll.O 10000Ll 4 '10 ](iO 1101 December 4 25 192 1084 15 30 722 ]301 Januarv 1997 2 25 93 1084 5 30 233 ]301 Februarv 3 25 146 1084 7 30 341 1301 March 19 25 ]683 1084 60 30 5314 1301 Anril ':l 2'i 141 10R4 'i ':lO 23'i ]10] Mav 4 15 208 650 ] 1 18 575 78] June 3 15 176 650 5 18 294 781 Julv 3 15 108 650 9 18 324 781 A 11011~t ':l 1':; 111 (i")O (, Ill. 221 7ll.1 Sentember 3 15 96 650 6 18 192 781 October 3 15 90 650 6 18 180 781 November 3 25 95 1084 5 30 ]59 ]301 r (, 2'i 212 1OR4 ]Q 30 (i70 ] '101 Januarv 1998 3 25 118 /m~,t 10 30 393 1301 Februarv 3 25 133 1084 4 30 177 1301 March 3 25 119 1084 5 30 199 1301 Anril 4 25 ]87 1084 7 30 328 1301 M~v 4 I") 1ll.(' fl'iO ") ]ll. 212 7ll.1 June 4 15 194 650 5 18 194 781 Julv 3 15 123 650 7 18 286 781 AWllist 3 15 126 650 5 18 210 781 ':l l'i 101 (''i0 'i Ill. 1('ll. 7ll.1 October 2 15 60 650 4 18 12] 781 November 3 25 100 1084 5 30 167 1301 December 3 25 117 1084 6 30 234 1301 1<>n11<"'" ] QQQ ':l 2':; lhh 1084 h ,0 "2 1 '1m Februarv 3 25 134 1084 5 30 224 1301 March d~' 4 25 200 1084 8 30 400 1301 A nri1 ':l '?.:; ]43 1084 7 10 ,33 ]301 EMC Annual Report 8 "'--"-j Wastewater Treatment & Collection M>nth Mly 1994 June July Aug Sep: Oct Nw The Jan 1995 ~b Mrrd1 A[ril Mly June July Aug Sep: Oct N>v The Jan 1996 ~b Mrrd1 A[ril EMC Annual Report 9 lRsign FIow(lVU)) ,Unit 4.50 I 5.2 '-'<'--3.84Et---~~r5:'2'~-' '-. -----'3.68-. .-. .5.2--'- .............-..."... ,~ 3.55 ' 5.2 ~.....-c=' -__' ......,...--. 3.81 I 5.2 -- ._.._-~..- 3.71 3=. 5.2 --'4.00~-'. . 5...2...~ -4:19- \ 5~2- _.,-~.-,.-_~... _'_'0','._- 3.81 . I 5.2 --""-"'T-"- 2.92=t5.2 ~ - 2.87 '5~2-' -=_.- .,~ .- -,--'..' ',-"- 2.63 I 5.2 -_._,. - I . -- 3.46 i 5.2 --., r'. --- 2.79 ! 5.2 --'--,.~. .' - 2.31 . . 5.2 ~=- .-.-..--.,--,..,.---- 3.22 I' 5.2 ~"'-"" ...._,-"""~ ...< -.- 2.33 I 5.2 _.--,~' ~,-.----,. -",.,,'~--~. 2.87 I 5.2 _,_'wc,,-.-.~ -""-'-~ 2.64 5.2 -,,""'-'~'-~ =--'-- 3.22 5.2 4.29 5.2 -~~~,., '-=."-",," - 3:'~R=' I _.-?.:.~ 5.45 5.2 ~.~-~=-";,,. ~"""'- 5.85 I 5.2 % lRsign 87% 74% 71% 68% 73% 71% 79% 81% 73% 56% 55% 51% 67% 54% 44% 62% 45% 55% 51% 62% 83% 63% 105% 113% Thsign 1SS Oil;) Unit 6,042 . 10,105 ~-~ 8,038~::.~t~~..io, 105..~ 8,311 + 10,105 -7:668-'-. , ~'io;i05--' ...-..,.'" ---t-' --- 8,726 i 10,105 - - -----r-- -, .- 8,493 ! 10,105 --<.~-' . - 9,483 LlO,105 -'10,434 i.. 10,105- . 9,231=ti()~i05 6,393 i. 10,105 --.. ""'~-'~-'---="" -. , 5,572+ I '10,105 ~'''___'____'''__'..- '"'_"'._.."'_"~_C'"___~ 4,211 10,105 - - . -~-,. ,'--=,' ___~,59.3__LJO,105_ 4,824 I 10,105 -, --+--'~- ,-, 4,244 ! 10,105 -," """-1----"'-,,..,'- 6,338 ! 10,105 5,962 10,105 -,.....,..."-.._-.-_.~ "--'.'-'~".-'- 6,235 10,105 --=-=---.~~-'_.-.-- .- 7,449 10,105 -=.,--~-_...-..,._. 9,211 10,105 --., "",,,-I--~""-"'- -ki -+i~~ - -~,~~."""- 12,148 ! 10,105 ''''"''':1 EMC Annual Report ~.. ,~"'......"~"_~,~~~ ,,_, .....~__~~ _~_,........._ ---'_,...~..__.. _,,______ o"",~,..T_"'_~__'~_-""'_" --~_._~---.-.~ % lRsign % 10taI lRsign BOD Oil;) Unit Thsign Rain fmo 3,45Xl 10,581 33% 80% ..--, -, ,-,..,,"'t-" . .' -."-, 36% 3,843 +- 10,581 -...--""_. -......,,-- -'- 82% 3,913 1- 10,581 37% 76% -3,819-, 'l():s8'1--- 36% 86% _.,..<,._-~.,." ,- 45% __4,798--+-10,581__, 84% ___~,35(j__..~~0,58,1~ 41% 94% _4,025--+-10,58,1_ 38% 103% __3~8~.--L~0:58.~ 37% 91% 3,864 I 10,581 37% -""---T--' "",,- 63% 2,710 i 10,581 26% 55% _.N' _ .._~._- 23% 2,480 ---t-1O,581 ____ _' _.._...-.._._.,__-~_.~,-o. 42% __~ 2, 178_4_.10,58}__ 21% 36% 1,622 I 10,581 15% 48% ~'''''~...,- 25% __ 2'683-L-1?,581___ 42% 1,8~--t 10,581 17% 63% - 3~491. -i0,581 33% -"""'. "._,....,"'-- 590/0 3,022_-i-~0,5~~ 29% 62% 3,124 i 10,581 30% 74% 2,5.!i=tl~0,~~1 . 24% 91% 3,620 I 10,581 34% -" .--j---- . '>''',.--. 81% -~~:I}6~;i~' 67% 84% 63% __-C~""~'_"____.__.___ ,._ --~----"-"~- 110% 9,045 I 10,581 85% i --"U".,,"- 120% 9,(JJ5 10,581 86% __~. ".u.._._._.,'."=~ '"'-J -) Wastewater Treatment & Collection .'W" '" r"' -, ~~._.~"..,.., ..__.",_._~.__._-"-'",'- _...._.~,- .._.'~-' ---~...._.__......_._..~. ,.. ! Thsign % Thsign I Mmth Flow(M;D) limit Thsign 'lSS Ohs) limit :M1y 1996 8.17 i 5.2 157% 14,513 I 10,105 c ,"'.',"""'._', ,~~~ .......'.>. ~-,....,..'_L,-t ~".~- =~.~~ ~ Y~'~"--'-'&_~".'.=".'.", ...... -,. =--~""~'l-"~~ I_'..~, ~ June 5.74 i 5.2 110% 12,447 I 10,105 :; ~~~?::-~f~~~~= :: - ,:tE=f:~:::- :: __~~~L~j -:: ~Ei-ti6::~ The . 5.77 I 5.2 111%14,725 L10,105 Jan 1997 ~5~5? ~1 ~.5:2___ 108% ~-19:5i1 ~_iO~~05-- Feb _5.84~!-~.2~ 112% _22,892___t-1.o?~05_ lVhrch .__._lQ.62 ! 5. ~..2__. 204% _ ~2,58.6_t~,0,.1O"..5 _. Apil 5.63 I 5.2 108% 17,584 .10,105 :M1Y--6.,TI-a=,. 5.2- '. 121% -18"14.5.---+-1,~io. 5 .. June 7.05 '. . 5.2 136% 13,347 I 10,105 __... ,_"_ _~_'__'I_'''u _ July _..,4.,.,.3...2._.-+-5.....2_.. 83% _.~.3,/f}...9"3j'.; ,.1.,...0....,."..1.,.,0....,..5.,..._.. Aug _~43__L5.:2_ 85% _11:?25 1O~1.05_ Sept 3.84 5.2 74% 9,166 10,105 --,-"". "'-. -- ~~,,~-.-_.,..~,--,., -"-- '~--.'-~ ,- -~.......,.. Oct 3.60 5.2 69% 12,539 10,105 N)V -3.81 5.2- 73% - 8,516 I 1O~105- -.-,.- -- -' .. ...--;--....-- 4.23 5.2 81 % 9,208! 10,105 .....- -...,.. 1--....- _4..~1 5.2_ 91 % _10,.92:0Jj' l~o,~lg5_ 5.31 5.2 102% 7,661 10,105 ~,_._-'-;. ~._---- -""~""'-'--' --"",-_._'_'''..,--~.'.~ 4.77 5.2 92% 9,309 I 10,105 5.62 5.2- 108%9~~87T~~~~~5 The Jan 1998 Feb lVhrch Apil EMC Annual Report 10 % Thsign 144% 123% 116% 110% 127% 109% 136% 146% 194% 227% 224% 174% 180% 132% 138% 118% 91% 124% 84% 91% 108% 76% 92% 91% Thsign BODOhs) limit 10,902 ; 10,581 ,..l-"". ,,_ 10,149110.581 ''.-- 9,345--- '-'10,581- " _"""",.,.. _, ,.-.' .'''. ,n. ~._~ 10,312 · I 10,581 --- -~.~~ -"'-'---"" __9,928-+;.1O,58,,~ ~:~71 -+-~0;.581_.. 11,689 I 10,581 ---.. --t--"..". -"- 11,020-L1O,581 --~ '. i. '.~.'--".'''~''''.'.~- 16,597 I 10,581 --.. ... . _._-+_......~ ......:.- _15,732 I 10,58.1_ 13,1978=10,581 -- -10~330'--'..io,58i-" - " ...........".-"..='.-. 9,726 I 10,581 ----,-"" "-'~i-" _C"-'_'.-" 8,937 I 10,581 -+---.. -- _._ ~2,,,8?2q=l 1,o!581__ 11,817. 10,581 _~,..Y__"C.'+.,...'. __.'.'_--'O_'''-.-.'-.__'_~ 10,160 10,581 --""'" ~_..- ...--.. 10,439 I 10,581 -,~.,'--- ~._...._,.,---"~,.~.,- 1O,359Ct' 10,581 _~,-<-c"...C__-_'_ _~__.'.,-C'____C'__'''___ _8...2?O ~0.:5~~ 8,838 I 10,581 ~._,_.~' "_"_~"_"--J'.-_--'''''_''''_ _~:-6~6 __-+_!~.:~~~ 11,656 I 10,581 -.-.........-t--..".........'..o- _??,,8,~2_L1_?~?~~_ % Thsign 103% 96% 88% 97% 94% 80% 110% 104% 157% 149% 125% 98% 92% 84% 122% 112% 96% 99% 98% 78% 84% 82% 110% 83% Tht3l Rain 7.30 3.72 _......M____~__c 3.40 1.90 __"..... .....---..-i 9.02 I ---,,,. -~i _2.<?O_.! 4.10 I --=--.,=.---~ 4.90 , -.' -, __~~?_J 12.25 : I "u"~6.30-! 2.31 ~,.___.=...,__--i 7.15 ..-....",..<----.-; __._5:?5~ 0.55 3.95 1.47 ....._-",--""'" .--,"'~- 1.47 ----......., .''''-----.. 3.35 4.30 ~._._"-,.__. 4.15 i -"--'?-"'-"--~ 1.65 I ~._=T-__.".._! I 5.85 : --_,-_,'~'-'"- __-2'..?o~ /""'~l Wastewater Treatment & Collection ,'MI ' . I Ii r.--.----------- - ----.. u_._-,--____ - -------,---,---- --lRsign-- Mlnth Flow(MD) Unit lVhy_ .____ 557_________'---5.2 E~=: .-t. :~- 8ert_ '4D3 "-r-5.2. ili 3.62 ---r-5.2 -......-..-......----...-.-- Nw _ 4.0l_L?.2_ lk ___ 4.67__J_5}_ I Janl999 _6.63_~__l._?:2- Feb __5.36_L5;2_ lVhrch .__ 6.(D_L_5:~_ Api) __5.].0' I. 5.2_ EMC Annual Report 11 % lRsign 107% 112% 94% W% 7'Mo 7&0 77% Wlo 128% 103% 115% 11&0 __.v.____.. .._ .~_.~~__~'__n'.~_ ___,~__.___,__....._..__.~.________~._.__'__.__ lRsign 188 (liE) Unit 8,640 10,105 -_.._....~.__.l-.._'- ~-'- ~...,-,- 10,016 : )0,105 8,418 --- m.-i-IO:105.._. -- .' -~----~_...._._. ._" ._._,.8,U2_.--L..__IO~IOS_ 8,:m. ~ 10,105 _7,216__ }O,}OS__ __7~25 10,,105_ __10,3~_ 10,105_ ~3,381 10,IOS__, _9;HJ ~0:!(l5_ 9,5(E 10,105 __ -12,3(j)--t=iO:!()5_~ % lRsign 86% 99% 83% 80% 82% 71% 74% 103% 132% 95% 94% 122% lRsign BOD (liE) Unit 10,917 _ 10,581 -'10,794---1 10,581-- =':=!:~i. . ---~lriq.. . i~~~i- -.-- ',' .v._---:--__,.......T......n._. ___.7,659 JO,581__ 8~919 1O~58L __IO,(X)4 10,58L 7,868 10,581 ~"'-'-- -. 7,756 _ 10c5~L ___10,126 I lQ,?~L_ % lRsign 103% 102% 63% 7\P!o 77% 62% 72% 84% 95% 74% 73% 9fffo r U WASTEWATER TREATMENT & COLLECTION EMC Annual Report Collection System The Jeffersonville collection system continues to expand at a swift pace. We currently have approximately 125 miles of sanitary sewer line, 25 miles of combined sewer line, 30 lift stations, and 16 combined sewer overflows (CSO' s). The collection system is a vital part of the City's infrastructure in providing safe and efficient transportation of wastewater to the treatment facility. As the community continues to grow, we must always look at implement- ing new technologies to insure excellent service is provided to the City's residents and businesses. The majority of our efforts this past year focused on the removal of sump pumps and roof down spouts from the collection system; compliance with the newly enacted United States Environmental Protection Agency combined sewer overflow regula- tions; upgrade of various pump stations; and compilation of records and reports to create an accurate account of manholes, CSO's and line segments throughout the older sections of the community. Some of the major accomplishments this past year were: . We continue to improve and enhance the pre- ventive maintenance program as related to the collection system. Our goal is to clean an average of 15,000 linear feet per month. This past year we averaged 16,310 lin- ear feet per month or 195,725 linearfeetperyear(37.1 miles). The following graph depicts the linear feet cleaned per month from May 1998 through April 1999, May 1997 through April 1998, May 1996 through April 1997 as compared to May 1995 through April 1996 and May 1994 through April 1995. 45000 40000 35000 30000 25000 20000 15000 10000 5000 o EMC Annual Report 12 Sanitary Sewer . 1994-95 ~ 1995-96 1iil1996-97 1'!!!11997 -98 . 1998-99 d Ia ~.,~.A.":,,..,... MMM May June July Aug Sept Oct Nov Dec Jan Feb March April ,--- r L t ti f" WASTEWATER TREATMENT & COLLECTION EMC Annual Report . We continue to improve the efficiency of the 30 lift stations. Collection system personnel have performed several upgrades to improve equipment efficiency and reduce emergency callouts. Evaluations of the older lift stations have been completed. These evaluations will help the City determine its short and long term capital improvement needs. . Collection system personnel have conducted sump pump inspections in the Meadows Subdivision to insure no surface runoff or groundwater was being directly discharged into the sanitary sewer system. Local and state plumbing codes prohibit connecting roof downspouts, sump pumps or other sources of surface runoff or groundwater to a building sewer or building drain which in turn is connected to the sanitary sewer system. illegal connections were located and residents were notified of the need to comply with the disconnect notice. EMC Annual Report 13 ,-- WASTEWATER TREATMENT & COLLECTION EMC Annual Report Residuals Management The Jeffersonville facility generated, and disposed of 937 metric tons of residual solids from May 1998 through April 1999, 1,237 metric tons from May, 1997 through April, 1998, 1,223 metric tons from May 1996 through April 1997 ,1,189 metric tons from May 1995 through April 1996, and 972 metric tons from May 1994 through April 1995. The increase in solids for the 1997 contract year was due to an increase in industrial organic loadings. The biosolids were disposed of at the Outer Loop Recycling & Disposal Facility located in Louis- ville, Kentucky. EMC continues to look at alternative disposal methods that may be more cost effective and environmentally beneficial to the community. Some of the alternatives being considered are land application, composting and! or pasteurization. The following graph depicts the total monthly biosolids removed from the facility. Comparison of Biosolids Removed April 1994 through May 1998 IIIBiosolids 1994-1995 ~Biosolids 1997-1998 ~ Biosolids 1995-1996 I!!IBiosolids 1998-1999 200 180 160 140 ~ ~ 120 " .c ~ 100 >> cs 80 ~ Biosolids 1996 - 97 EMC Annual Report 14 May June July Aug Sept Oct Nov Dee Jan Feb March April Repair & Replacement Projects 1. Replace sump pumps at Mill Creek Lift 13. Repaired drains for screening com- Station. pactors. 2. Repair No.2 volute at Ewing Lane Lift 14. Repaired plant process water line. Station. 15. Repaired check valves at Powerhouse 3. Repair communications failure atl Oth and Ewing Lane Lift Stations. Street Lift Station. 16. Replaced shaft and seals on No.1 4. Replaced pipe work in the process water digester blower. basement. 17. Repaired No.2 pump at Riverport 5. Repaired force main at Camp Powers Lift No.2 Lift Station. n Station. 18. Repaired No.3 pump at Spring , i 6. Rebuilt pump No.2 at Ewing LaneLift Street Lift Station Station. 19. Repaired Rugid at filtrate station. 7. Rebuilt pump No.2 at Colonial Park Lift 20. Repaired portable flow meter. Station. 21. Replaced 10" wafer valve on No.3 8. Repaired pump No.1 and No.2 at Sun- blower set Mobile Home Park Lift Station. 22. Replaced clutch in Vactor's back unit. 9. Repaired outside lighting at the Waste- 23. Performed Y2K compliance check on water Treatment Plant. all plant computers 10. Repaired No.1 process water pump. 24. Repaired flow meter. 11. Replaced main electrical breaker at Spring 25. Repaired leak at Colonial Park Lift Street Lift Station. Station. 12. Repaired force main at Magnolia 26. Sealed wet wells at Golfview and Lift Station Landsburg Cove Lift Stations. EMC Annual Report 15 r-, f i f 1 n t , WASTEWATER TREATMENT & COLLECTION EMC Annual Report Maintenance Since EMC began operating Jeffersonville, we have implemented a proactive preventive maintenance program to ensure all work orders are completed in a timely manner. By the use of our computerized MP2 programs, we are able to prioritize work tasks, track the work to completion and develop a historical record of the equipment. Preventive maintenance work orders are generatd daily, weekly, monthly quarterly, etc. and assigned to the appropriate personnel. Corrective or immediate maintenance work orders are given top priority. Operators and maintenance personnel have done an excellent job and have been very effective in completing work orders in a timely manner. There were 276 unscheduled work orders completed for 1998-1999 as compared to 314 unscheduled work orders in 1997 -1998. Some of the more significant work orders are presented below. r-- r ~ WASTEWATER TREATMENT & COLLECTION EMC Annual Report Capital Improvement Expenditures The Capital Improvement Program is necessary to ensure safe working conditions for all employees, proper operation of the collection system and treatment facility, maximize effluent quality, protect the City's assets, and continue to enhance and improve equip- ment efficiency. The following is a list of projects completed this past year: . Installed three new Flygt Pumps at the Return Activated Sludge (RAS) Station. Purchased new TV Camera Truck. Repaired Line at East Gardner Drive. Constructed dumping pad for Vactor and Street Cleanings. . . . 1I~ EMC Annual Report 16 r-- r' t r r I FACILITY SAFETY & TRAINING EMC Annual Report The safety of our employees is EMC's number one priority. In 1998- 99 there were four reported injuries. All of the injuries were among the collections system maintenance personnel. None of the injuries re- sulted in lost time. The EMC safety program has been very successful for the year with a 99% safety rating at the wastewater treatment facility. EMC provides an annual safety training schedule to the Indiana De- partment of Environmental Managment (IDEM) for approval of continuing education credits (CEU). We are proud that our facility offers our employees the chance to receive 41 CEUs each year. During 1998-99, EMC operators received training in several safety areas, including confined space entry, first aid/cardiopulmonary resusci- tation (CPR), lockout/tag out procedures, personal protection, hazard- ous communications and electrical safety. Operations personnel have also received specific technical training in lab safety procedures, computers, process control and process opera- tions theory. All of these training sessions were conducted on-site by in-house staff with the exception of First Aid/CPR, chlorine safety, sulfur dioxide safety, and self contained breathing apparatuses (SCBA) safety. The First Aid/CPR course was held at the Clarksville Wastewater Treatment Facility and was provided by Susan Tomasallo. Chlorine and sulfur dioxide training was held at the Jeffersonville Wastewater Treatment Facility and was provided by PB&S Chemi- cal. SCBA safety was held at the Jeffersonville Wastewater Treatment Facility and was provided by Mac Kirschner of the Jeffersonville Fire Department.. Several members of the staffreceived additional training through off-site seminars, work- shops, and short courses which included MP2 maintenance program training, basic electrical troubleshooting techniques and process control training. For the contract year of 1998-99, employees earned a total of37continuingeducationcredilli. The Jeffersonville Wastewater Treatment Facility takes great pride in our record of no lost -time accidents. In this year the total lost -time accident free days passed the 1,638 consecutive day mark. EMC Annual Report 17 -r-- fPUSTRIAL PRETREATMENT & LABORATORY n t r- f t Laboratory The analytical laboratory provides qualitative and quantitative data for the use in decision making and determination of the extent of compliance of a permitted industry with discharge standards. In wastewater analyses, the laboratory data identify the character- istics of the treatment plant influent and the final effluent discharged to the Ohio River. Decisions on pro- cess changes and plant modifications are made based upon the results oflaboratory analyses. Industrial Pretreatment EMC Annual Report The intent ofEMCs Industrial Pretreatment Program is to assure compliance with all applicable environmental regulations and requirements. Also, the Pretreatment Program helps prevent the introduction of pollutants that will interfere with or pass through the treatment process. EMC monitors ten permitted industries in the Industrial Pretreatment Program with one more under a draft permit. These industries are Alumnitec, Brinley- Hardy, Industrial Wastewater Recycling, George Pfau, Voss Clark, Louisville Barrell, Dallas Group, Wyandot, PQ Corporation and Edward Vogt Valve Company. These permitted industries are monitored through sampling inspections and self-monitoring reports. Enforcement actions were taken against several industries. The PQ Corporation and Wyandot were in Significant Noncompliance in 1998. These two industries failed to per- form and report the required annual tests for metals. Both industries were to perform these tests in January 1999 to satisfy the terms of their permits. Several Notices of Violation (NO V' s) were issued. Most of the N OV' s consisted of Oil and Grease violations. The remaining violations were for minor noncompliance. No industries were put on compliance schedules. We continue to work with all of the industries to insure compliance with the Industrial Pretreatment Program and assist with their commitments to improve their own pollution prevention programs. EMC Annual Report 18 n f ! Community Involvement EMC Annual Report 1997-98 Community Involvement EMC is committed to be a good corporate citizen and present the wastewater treatment facility as an asset for the City. During the past year, EMC has contributed money to the Clark County FOP, American Red Cross, GRC Little League Baseball, YMCA, Lin- coln Heritage Council Boy Scouts of America, Fund for the Arts, March of Dimes and the Juvenile Diabetes Foundation. EMC is also a member of the Southern Indiana Chamber of Commerce, as well as the Indiana Chamber of Commerce. 1999 George Rogers Clark Little League Baseball Team EMC Annual Report 19 G OALS & OBJECTIVES EMC Annual Report 1999-2000 Goals/Objectives EMC conducts an annual Business Planning Session among its Jeffersonville employees (August) which allows us to set our team and personnel goals for the upcoming year. EMC feels that it is important that the staff have meaningful and obtainable goals. By setting these goals and giving the staff the tools needed to accomplish them, we feel that productivity increases, employees show pride in their work, and more efficient and professional services are provided for the residents of Jeffersonville. City County Building City of Jeffersonville, Indiana EMC Annual Report 20