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Home My WebLink About07) July .1 .....- -. JE.FFERSONVILLE WASTEWATER .~ _. __..". ,'.."'_'. ....,'. ~_,_". _'u__.''....,__ ._, _' ,_"..., '_~"_'_ .~~..'_' ._"....'w.. __,~__..... .~. TREATMENT F ACILl Monthly Operations Rei July, 2002 Prepared for: Peggy Wilder August 28f 2002 www.geocities.com/emc_j~ ENVIRONMENTAL MANAGEMENT CORPORATION August 29,2002 701 CHAMPION ROAD JEFFERSONVillE. INDIANA 47130 812-285-6451 FAX 812-285-6454 Peggy Wilder CITY OF JEFFERSONVILLE City/County Building Jeffersonville, IN 47130 Dear Ms. Wilder: 1. Enclosed please find Environmental Management Corporation's (EMC) "Operations Report" for the month of July 2002, containing information on the following: 1.0 Effluent Quality 2.0 Design Loading Limits 3.0 Facility Operations 3.1 Pretreatment 4.0 Preventive and Unscheduled Maintenance 4.1 Maintenance & Repair Expenditures 4.2 Repair & Replacement Expenditures 4.3 Electrical Expenditures 5.0 Facility Safety and Training 6.0 Sewer Collection System 6.1 Monthly Collections Analysis Report 6.2 Monthly Sewer Call Report As always, we appreciate the opportunity to be of service to the City of Jeffersonville, and we are available to discuss this report, or any other aspect of our operations, at the convenience of the City. Sincerely, ENVIRONMENT AL MANAGEMENT CORPORATION ~ Timothy L. rawford Regional Manager TLC;ks r ~ If r' r Jeffersonville Wastewater Treatment Facility Monthly Operations Report 1.0 EFFLUENT QUALITY n During July, effluent quality was within NPDES permit limits for CBOD, TSS and NH-3. Table 1.1 summarizes the effluent quality data. Attachment A contains Time Series Plots of Carbonaceous Biochemical Oxygen Demand (CBOD) and Total Suspended Solids (TSS) values. Attachment B contains Time Series Plots of Aeration Mixed Liquor Suspended Solids (MLSS) and Sludge Volume Index (SVI). c n Table 1.2 Wet Weather vs. D Average Flow of Wet Days Number of Dry Days Average Flow of Dry Days *Wet Day = Rain (>0.1 in) and three days after 4.566 MGD 11 4.188 MGD 2.0 DESIGN LOADINGS LIMITS c The Flows and Loadings report for March 1994 through July 2002 can be found in Attachment C. ifl ! ' 1.-'.:-...0.' n Iof5 Jeffersonville Wastewater Treatment Facility Monthly Operations Report 3.0 FACILITY OPERATIONS r Attachment D contains a list of septic haulers that discharged at the facility during the month of July. [ During July, the treatment processes performed very well. Higher than normal ammonia readings on the influent and effluent samples were addressed and remedied. Ashing on the clarifiers improved throughout the month. 3.1 PRETREATMENT ~ t..i Pretreatment activities for the month include: . Annual 24-hour samples were taken at Pfau's and Vogt Valve. . Annual inspection was made at V ogt Valve. n 4.0 PREVENTIVE AND UNSCHEDULED MAINTENANCE Preventive Maintenance was performed on all equipment as scheduled for July. All generators at the plant and lift stations were checked and fueled. r- r ' t 4.1 SEWER MAINTENANCE CALLS r-, i I L; Table 4.2 represents all sewer maintenance calls for the month. Table 4.2 Monthl Sewer Call Re ort r 07/02/02 Unknown 1420 E. 8 Street Blockage City 07/02/02 Rouck Plumbing 414 Knobloch Blockage Resident 07/02/02 Mrs. Kahn 1111 Highland Backup Resident 07/08/02 Richard Stemler 301 E. Riverside Backup Resident 07/09/02 Greg Scales 201 W. Court Ave Other (Hit Catchbasin) Other 07/12/02 Richard Stemler 313 E. Market Other (Gurgle in Line) Resident 07/15/02 Ken Smith 1309 Peach Road Other (TV Wrong Line City - redo 07/15/02 Charles Carrol 812 Spring Odor Odor 07/28/02 Resident 708 Briscoe Water in Catchbasin Other 07/29/02 Stemlers 517 Goyne Ave Backup Resident 07/29/02 Stemlers 1411 Grubbs Backup Resident 07/29/02 Mr. Steward 830 Morris Blockage City n fi t ~ r f j n r 20f5 [j I", Jeffersonville Wastewater Treatment Facility Monthly Operations Report 4.2 MAINTENANCE & REPAIR EXPENDITURES n Maintenance & Repair expenditures are detailed in Attachment F. 4.3 REPAIR & REPLACEMENT EXPENDITURES r Repair & Replacement expenditures are detailed in Attachment G. Table 4.6 represents the amount expended in April. Year-To-Date $7,125.60 $25,002.00 $17,876.40 4.4 ELECTRICAL EXPENDITURES Table 4.8 represents the facility electrical expenditures for the month providing a year to date total also. July $14,706.71 f ~ Y ear- To- Date $47,701.72 $38,859.00 ($8,842.72) 5.0 , FACILITY SAFETY & TRAINING r f : A safety inspection was conducted on July 31, 2002. The rating was 99.0%. There were no deficiencies reported. Our plant is still in excellent shape. r A copy of the Safety Inspection Report is included as Attachment 1. ~ , I 30f5 Jeffersonville Wastewater Treatment Facility Monthly Operations Report 6.0 SEWER COLLECTION SYSTEM r i During the month, there were 12 sewer calls. The calls were related to the following problems. Please see table 4.2, Monthly Sewer Call Report and table 6.1, Monthly Collection Analysis Report, for a more detailed breakdown of monthly sewer maintenance. r . Backup 7 . Catchbasins 1 . Odor Complaints 1 . Other Reasons 3 . Roots Q . Other Reasons 3 . Storm Related 0 . Residential 6 . Blockages in City's Main 3 f r: ~ .~ Collection system personnel have been cleaning and televising as needed. Vactored wet wells as needed. General maintenance of lift stations and groundskeeping as also been taken care of during the month of July. Catchbasins have been checked and cleaned as needed. Trouble spots were also taken care of. Below are some ofthe items addressed for July: r . Installed all new floats at Riverport II lift station . Rebuilt Impeller on #2 pump at Old Stoner lift station . Boulder Creek lift station brought on line . Installed new stop floats at Colonial Park lift station . Wet well cleaning at Silver Creek, Colonial Park, Mill Creek and Scott Road lift stations r t r.: - , 1 [ I ri 4 of 5 l Jeffersonville Wastewater Treatment Facility Monthly Operations Report ,.... ~ t Feet of Sanitary Sewer 6,662 7,284 Cleaned Feet of Storm Sewer 1,825 3,342 Cleaned r: Catchbasins Cleaned 15 13 L Catchbasins Vactored 18 12 r Catchbasins Raised 0 0 t Feet of Sanitary Sewer ~" 1,393 7,650 Televised n Sewer Tap Inspections 0 0 . ~.i Dye Tests 2 1 n Manhole Castings 0 0 Replaced Air Tests 12 2 Manholes Sealed 0 0 ,..... 1 l r. ~. .' L r f ATTACHMENTS ,.... A. B. C. D. E. F. G. H. I. Time Series Plots - CBOD & TSS Time Series Plots - MLSS & SVI Flows & Loadings Report - April 1994 through February 2002 Septic Haulers Report Maintenance & Repair Expenditures Repair & Replacement Expenditures Safety Inspection Report DMR/MRO IDEM Inspection Report ! r, I I r. ,. i 50f5 1 o II r' I. ,..... i t > e-"'. ) n ~ Attachment A r, k l Time Series Plots CBOD & TSS ,....... II L r i r t r- I t [~""1 e_--, '~~'l ::::-J "", ~'1 .--.-, !':,j Jeffersonville Wastewater Treatment Facility Effluent CBOD / TSS - Effluent CBOD - Effluent TSS 14 7 56 49 42 35 28 21 2 345 6 7 8 9 ill II U ~ M ~ M V M W W n ~ ~ ~ ~ ~ v ~ ~ ~ TI July 2002 r r i t .....~ ., r . { r, t r- \ ' ~, n 'i.i . ! Attachment B Time Series Plots MLSS & SVI ...-- t ~ r ~ t ~--~J ~~~"" ] :::1 C] ::-''] r"'~J )'~:] (""-" J effersonville Wastewater Treatment Facility Aeration Mixed Liquor Sludge Volume Index (SVI) mlfgm -SVI ml/ gm -Design Limit SVI 300 250 200 150 100 50 o 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 July 2002 Operated and Maintained by: Environmental Management Corporation ~"l ~~~"'J ':-, r~1 C"" Jeffersonville Wastewater Treatment Facility Aeration Mixed Liquor Suspended Solids (MLSS) mg/l - MLSS mg/l - Design Limit MLSS 4500 4000 3500 3000 2500 2000 1500 1000 500 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 July 2002 Operated and Maintained by: Environmental Management Corporation n U'i1 L I.j ~ll Attachment C ~ Flows & Loadings Report May 1994 - July 2002 m f~~J F"""3 i~,;":] r -""] [~ Jeffersonville Wastewater Treatment Facility May 1994 - July 2002 4.50 5.2 6,042 10,105 3,490 10,581 2.35 3.84 5.2 8,038 10,105 3,843 10,581 3.70 3.68 5.2 8,311 10,105 3,913 10,581 2.25 3.55 5.2 7,668 10,105 3,819 10,581 2.40 3.81 5.2 8,726 10,105 4,798 10,581 3.65 3.71 5.2 8,493 10,105 4,356 10,581 2.20 4.09 5.2 9,483 10,105 4,025 10,581 3.85 4.19 5.2 10,434 10,105 3,886 10,581 4.45 3.81 5.2 9,231 10,105 3,864 10,581 3.75 2.92 5.2 6,393 10,105 2,710 10,581 1.60 2.87 5.2 5,572 10,105 2,480 10,581 2.05 2.63 5.2 4,211 10,105 2,178 10,581 2.80 3.46 5.2 3,593 10,105 1,622 10,581 10.25 2.79 5.2 4,824 10,105 2,683 10,581 3.35 2.31 5.2 4,244 10,105 1,809 10,581 2.50 3.22 5.2 6,338 10,105 3,491 10,581 3.45 2.33 5.2 5,962 10,105 3,022 10,581 1.60 2.87 5.2 6,235 10,105 3,124 10,581 5.25 2.64 5.2 7,449 10,105 2,519 10,581 2.75 3.22 5.2 9,211 10,105 3,620 10,581 5.85 4.29 5.2 8,229 10,105 7,084 10,581 5.00 3.28 5.2 8,480 10,105 6,620 10,581 2.63 5.45 5.2 11,091 10,105 9,045 10,581 5.98 5.85 5.2 12,148 10,105 9,075 10,581 6.50 8.17 5.2 14,513 10,105 10,902 10,581 7.30 5.74 5.2 12,447 10,105 10,149 10,581 3.72 4.36 5.2 11,672 10,105 9,345 10,581 3.40 3.83 5.2 11 , 148 10,105 10,312 10,581 1.90 4.96 5.2 12,865 10,105 9,928 10,581 9.02 4.25 5.2 11,059 10,105 8,471 10,581 2.60 4.80 5.2 13,771 10,105 11,689 10,581 4.10 5.77 5.2 14,725 10,105 11,020 10,581 4.90 5.59 5.2 19,581 10,105 16,597 10,581 3.85 5.84 5.2 22,892 10,105 15,732 10,581 12.25 10.62 5.2 22,586 10,105 13,197 10,581 6.30 1 Operated and Mainted by: Environmental Management Corporation J~',:?I r..,." ~"'1 ;~:t] L'~ Jeffersonville Wastewater Treatment Facility May 1994 - July 2002 5,63 5.2 17,584 10,105 10,330 10,581 231 6,27 5,2 18,145 10,105 9,726 10,581 7,15 7,05 5.2 13,347 10,105 8,937 10,581 5,05 432 5.2 13,979 10,105 12,862 10,581 0.55 4.43 5,2 11 ,925 10,105 11 ,817 10,581 3.95 3,84 5.2 9,166 10,105 10,160 10,581 1.47 3,60 5,2 12,539 10,105 10,439 10,581 1.47 3,81 5,2 8,516 10,105 10,359 10,581 335 4.23 5,2 9,208 10,105 8,290 10,581 430 4.71 5,2 10,920 10,105 8,838 10,581 4,15 531 5,2 7,661 10,105 8,636 10,581 1.65 4,77 5,2 9,309 10,105 11,656 10,581 5,85 5.62 5.2 9,187 10,105 8,812 10,581 7.60 5.57 5.2 8,640 10,105 10,917 10,581 4.71 5.83 5.2 10,016 10,105 10,794 10,581 7.46 4.90 5.2 8,418 10,105 6,661 10,581 7.90 5.04 5.2 8,112 10,105 7,356 10,581 4.22 4.03 5.2 8,302 10,105 8,100 10,581 0.05 3.62 5.2 7,216 10,105 6,612 10,581 2.40 4.01 5.2 7,525 10,105 7,659 10,581 2.60 4.67 5.2 10,399 10,105 8,919 10,581 335 6.63 5.2 13,381 10,105 10,064 10,581 11. 40 5,36 5.2 9,566 10,105 7,868 10,581 2.50 6,00 5.2 9,508 10,105 7,756 10,581 3.40 5.70 5.2 12,360 10,105 10,126 10,581 332 535 5.2 10,976 10,105 9,281 10,581 2.10 6.45 5.2 11 ,404 10,105 10,759 10,581 630 5.57 5.2 8,362 10,105 9,523 10,581 0.70 5.49 5.2 7,921 10,105 9,569 10,581 0.95 3.96 5.2 5,945 10,105 6,209 10,581 0.70 3.77 5.2 6,949 10,105 7,703 10,581 2,70 3,80 5.2 8,050 10,105 7,796 10,581 2.70 4.49 5.2 9,287 10,105 7,564 10,581 6,17 4.51 5.2 8,839 10,105 6,883 10,581 4,65 7.26 5.2 10,354 10,105 9,324 10,581 6.10 Operated and Mainted by: 2 Environmental Management Corporation r=] :=:J ::~~1 Jeffersonville Wastewater Treatment Facility May 1994 - July 2002 5.45 5.2 8,727 10,105 8,045 10,581 2.75 5.49 5.2 8,608 10,105 6,227 10,581 3.70 4.03 5.2 7,932 10,105 7,293 10,581 1.00 4.17 5.2 8,347 10,105 7,512 10,581 4.11 3.67 5.2 8,172 10,105 6,183 10,581 4.11 3.92 5.2 6,800 10,105 6,310 10,581 4.11 4.03 5.2 6,756 10,105 5,478 10,581 4.11 3.85 5.2 7,000 10,105 5,683 10,581 0.40 4.50 5.2 7,769 10,105 7,619 10,581 3.15 4.64 5.2 7,894 10,105 8,320 10,581 3.15 4.64 5.2 7,894 10,105 8,320 10,581 3.15 5.13 5.2 8,001 10,105 7,787 10,581 2.20 4.60 5.2 6,867 10,105 7,711 10,581 2.35 4.22 5.2 7,321 10,105 7,391 10,581 1.65 4.49 5.2 9,362 10,105 8,201 10,581 3.80 4.20 5.2 7,286 10,105 8,056 10,581 4.20 4.36 5.2 8,072 10,105 7,818 10,581 4.50 3.95 5.2 7,379 10,105 7,116 10,581 4.50 4.30 5.2 7,926 10,105 7,674 10,581 3.85 5.52 5.2 9,852 10,105 9,576 10,581 1.60 5.31 5.2 9,477 10,105 8,990 10,581 1.50 6.27 5.2 8,576 10,105 6,955 10,581 4.65 5.48 5.2 8,821 10,105 8,044 10,581 2.25 4.97 5.2 6,922 10,105 5,886 10,581 3.85 6.92 5.2 9,465 10,105 8,541 10,581 2.15 6.88 5.2 9,980 10,105 8,488 10,581 6.05 7.20 5.2 11,109 10,105 9,187 10,581 6.45 6.25 5.2 11,415 10,105 9,435 10,581 6.45 4.60 5.2 7,404 10,105 9,207 10,581 1.05 3 Operated and Mainted by: Environmental Management Corporation Attachment D r ~ ~ p n Septic Haulers Report July 2002 n n u n o n; ".i n t ! SEPTIC HAULERS REPORT July 2002 r t I Loads Delivered To Treatment Facility Hauler July Hauler Total (YTD) Rumpke of Indiana 4 12 TOTAL 4 12 r: f ~ n Gallons Delivered To Treatment Facility Hauler July Hauler Total (YTD) Rumpke of Indiana 3,900 12,900 TOTAL 3,900 12,900 ,.- [ i n n j 1 r f r .. ,j , ,--, L; Attachment E f1 '\..,"o','J Maintenance & Repair Expenditures r t t. Jeffersonville Wastewater Treatment Facility ~ t Phase Code 4 4400 - 4490 Maintenance & Repair Expenditures P.O. DATE Phase Code Vendor Description Amount Invoice Date 7/31/2002 4400 PEERLESS PANEL LAMP FOR PLANT $82.00 6/27/2002 7/31/2002 4402 HARRINGTON REPLACEMENT SCREEN FOR $61.04 7/12/2002 r- Y STRAINER ~ h 7/31/2002 4402 HARRINGTON SCREEN - EFF WA TER REPAIR $17.57 6/28/2002 , ' 7/31/2002 4402 HEUSER MISC PLANT SUPPLIES $11.86 7/25/2002 7/31/2002 4402 HEUSER HARDWARE HOSE $33.25 7/29/2002 7/31/2002 4402 SPENCERMACHINE & TC REPAIR PRESS ROLLER $675.60 7/15/2002 G I 7/31/2002 4441 DEL TA ELECTRIC CRUMSLANE $957.00 7/25/2002 ~ FLOA TfTRANSDUCER REPLACEMENT r 7/31/2002 4441 EUBANK, HALL & ASSOC MERCURY FLOA T SWITCH $389.35 7/22/2002 ~ FOR VARIOUS LIFT STATIONS 7/31/2002 4441 HEUSER HARDWARE BULBS FOR SCOTT ROAD LIFT $2.82 7/29/2002 STATION 7/31/2002 4441 HEUSER HARDWARE DOOR HANDLE FOR $13.64 7/1/2002 COLONIAL PARK 7/31/2002 4441 HEUSER HARDWARE GA TEWA Y LIFT STA TlON $41.80 7/18/2002 r- PARTS 7/31/2002 4442 RADIOLAND BA TTERY $97.65 7/17/2002 7/31/2002 4443 DEEDS COLLECTION SYSTEM $414.56 6/28/2002 r EXTENDA CLA W 7/31/2002 4443 HEUSER MISC TOOLS FOR JERRY $19.93 7/29/2002 7/31/2002 4443 HEUSER HARDWARE TOOL BOX FOR VAC TRUCK $6.09 7/26/2002 r f 7/31/2002 4443 HEUSER HARDWARE VAC TRUCK TOOL BOX $2.49 7/26/2002 ~. 7/31/2002 4443 SOUTHERN TOOL SUPP, LOCATE PAINT $131.78 7/25/2002 r, , 7/31/2002 4460 DEEDS VAC TRUCK REPAIR $27.60 7/11/2002 . ~' .; 7/31/2002 4460 HEUSER HARDWARE CAMERA TRUCK REPAIR $3.56 7/23/2002 r- I ~ $2,989.59 f Total r- r- f , , l r, ! i L.: r-, . t U Attachment F r-: ~ r- f ~ Repair & Replacement Expenditures r ~ r, t j r- ~ : L' r, ~ I U r t I r ~ . I r' ~ I LJ Jeffersonville Wastewater Treatment Facility Phase Code 7 4492 Repair & Replacement Expenditures r P. O. DA TE Phase Code Vendor Description 7/31/2002 7/31/2002 7/31/2002 "'"""' ~ . r ~ f r-. i ~ t."",' r. r' , ~ r i t 4492 4492 4492 EMR LIFT STATION REPAIR - MAGNOLIA INDUSTRIAL WATER REI LAB FURNACE RODNEY HUNT COMPAfI REFUND FOR UNUSED PARTS -INV#05447 - 10TH STREET GA TE ASSEMBL Y Amount Invoice Date $3,346. 73 $350.00 ($1,716.00) Total $1,980.73 7/9/2002 6/4/2002 7/25/2002 n r t n i tj Attachment G n Safety Inspection Report [: U n EMC Monthly SAFETY INSPECTION CHECKLIST r-: I !. t *Mark only if NOT in compliance r I r ~ ADMINISTRATIVE OFFICES - 18 Written Site Emergency PlanJtraining. Updated OSHA 200 log Written Chlorine/Sulfur Dioxide program, copy of actual standard, training Written Fire Extinguisher program, copy of actual standard, training Written Hazardous Communication program, copy of actual standard, training Confined Space program, copy of actual standard, training Written Emergency Action Plan program, copy of actual standard, training Written Lockout/Tag Out program, copy of actual standard, training Blood borne Pathogen program, copy of actual standard, training Personal Protection Equipment program, copy of actual standard, training All employees trained and understand Risk Management Plan Personal Protection Equipment available for visitors Safety Committee with both employee and management participation Written "Right to Know" Program MSDS sheets available to employees Process Safety Management Plan (for plants mandated to have) Housekeeping Hearing disciples - documentation r t a PREMLIMINARY TREATMENT - 4 Wet or oil on floors No or bad ventilation Bar screenings on floor Housekeeping PRIMARY TREATMENT-1 Housekeeping LABORATORY - 11 r I r Proper chemical storage (containers labeled) Emergency shower and eyewash Inspection of emergency shower and eyewash Acid spill kit G l Sample refrigerators marked "Bio Hazard" Signs of food or drink in lab Fume hoods in proper working order or inspected Proper sharps/broken glass container Personal Protective Equipment available and used Tongs or special gloves for moving hot items available and used Housekeeping BIOLOGICAL TREATMENT - 2 Safeguards in the pure oxygen system Housekeeping ADVANCED TREATMENT-l Housekeeping DISINFECTION - 14 Housekeeping CHLORINE: Working exhaust fans at floor level Leak detection alarm system Ammonia hydroxide available to test for chlorine leaks SCBA/IO minute escape packs are properly inspected and full Proper chlorine wrench readily available Chlorine cylinders properly chained to wall and tons secure New washers readily available Windsock and lor other wind directional apparatus exist Waming signs in place Chlorine stored separately from other chemicals Risk Management Plan UV: N/A N/A Warning signs in place Proper Personal Protective Equipment in place BIO SOLDIS HANDLING - 2 Combustible gas detection system in place and calibrated Housekeeping ~ t.~, ." MAINTENANCE/GARAGE - 13 r t .j L Proper guarding of grinders, etc. Lockout/Tag Out equipment available Vehicle Safety Checklist in place Sharps container for glass, cutting blades, etc. Hand tools in proper working order Eye protection provided for bench, free standing, and hand tools Lighting of work bench adequate Hoist, lift, jack, chains, pulleys available for lifting and moving heavy objects Metal waste can marked for oily and/or paint soaked waste only and lit secured Piping, hoses, etc. Stored properly Heavy duty extension cords used when appropriate Personal Protective Equipment signs posted Housekeeping f, ,..... i ' I ~ BUILDINGS AND GROUNDS - 34 G II N/A Chemical storage tanks are labeled Containers labeled Stairways are unobstructed Area below stairway are unobstructed Work areas are adequately lighted No Trip Hazards visible Exits clearly marked Emergency lighting adequate and functioning Fire extinguishers inspected All electrical wires in proper repair Electrical control boxes are not used for storage above or below, or otherwise blocked Electrical boxes doors secured Lockout/Tag Out in use where needed Outlets not overloaded Extension cords are not passing through openings without proper protection Handrails in good condition Chain guards in place where possible danger exists Guards over drive chains and gears are in proper working order "T" valves in walkways are adequately marked Automatic start signs properly displayed on machinery where needed Piping is color coded (legend available) or marked with content name Potable and non-potable water lines are clearly marked and distinguishable from each other Hatch covers in place Levee around pond or lagoon in good condition Life rings, jackets, hooks, etc. available around open tanks or ponds ~ t n ~, j L,j fl l,~ l Sampling equipment is sufficient to prevent climbing over handrails or other hazards to get samples Flammables are stored in appropriate cabinets or buildings and marked as such No Smoking signs posted near flammable areas Exit lights are in proper working order Housekeeping MISCELLANEOUS - 14 r t ./ N/A r' f t N/A r n Man lifts inspected yearly Ladders in proper repair and working condition Personal Protective Equipment is provided First aid kits are available in all work areas and properly stocked Emergency Response Team (in plant or local) is available and aware of emergency plan Overhead crane inspected annually by qualified personnel Weight limits displayed on both sides of overhead crane Forklift operation training is provided Air gap and/or back flow prevention device on water line inspected and recorded annually Heat exchangers and/or boilers inspected annually Lockout/Tag Out Program audit documented Lockout/Tag Out training of "affected, authorized and others" conducted OSHA signs posted r-. I Facility: Jeffersonville r te' , Inspector: Joe Hembree Date: 07/31/02 Scoring: [: If the plant is not in compliance with the item listed put a checkmark on the line next to the item listed. Feel free to write comments next to or near the item. If in compliance, leave blank. If not applicable to the plant (some items may not be), write N/A ("Not Applicable") on the line. Count up the total number of "Not Applicable" items. Subtract the "Not Applicable" from the "Total Possible" points. This will give you the "Adjusted Total". Subtract the number of "Not in Compliance" from the "Adjusted Total". This gives you the total "In Compliance". Divide the number of "In Compliance" by the "Adjusted Total" to give the "Total Percent". r . t r i ~: Example: Counts: N/ A = 4 Not in Compliance = 3 n Total Possible 114 Total Possible 114 Not Applicable -4 Not Applicable -5 Adjusted Total 110 Adjusted Total 109 Not in Compliance - 3 Not in Compliance -1 Total in Compliance 107 Total in Compliance 108 Total % 97.3% Total % 99.0% (107/110) n I t n f" ~.J .J r "I. _c;;i n n r f. : t ' \ Attachment H DMR/MRO '"""" t t July, 2002 n ~ J ri U r ..~ July.... 12002 5.2 ("'Jbstitute for State Form 10829 (R/1-2002) Name 1:If certiflW OperalQr Cer1l1ICOIe ~ rage 1 of 4 Timothy L. Crawford 13156 I CHEMICALS RAW SEWAGE ....... ~ >- USED - c 'E 0 :i2 <D <D >. ...>, 0 > -0 (tJ o (tJ ~ Cl 1IJ <D 0 .- 0 >.0 ~ <D ~ .~ Iii _:E .s:::. rJ) E,.... >. m:::: , ::::: c... 0 -- m o.c o (tJ Cl 1IJ Cl <D .5 0 0 E :e Jl!c ... c-o ~'O ....-J liiC> E , D.1Il ::I (tJ <D 1IJ <D ..... ::I C> Cl ...--: I 1IJ .c ::::: I I \. ~ .:tt. _ .r; +- a:: t: >.... .c - -' ~ Cl 1IJ , E r ~ CI.l m c rJ):; :; 1IJ 1IJ to- ... 0 ::I .-J E :e :2 :2 1IJ ~ !!! gj CI.l - 0 c 0 rJ) ::= ::I , '~ a. ;; <(0 o 0 I I I "0 "0 .... (tJ ::I Ql m 1IJ0 CI.l 0 0 - - 0- E :t! ;;0 c u: 10 LO rJ) rJ) .c '2 0 0 J:!J G) a. 1IJ_ 0_ .;:: 0 0 a. 0 . c I- 'u (tJ- CI.l- 0 ro 0 0 ci. ci. 1IJ E r->. >. C III 0.- "0 =)( 1IJ 1IJ 0 ill to to- ... <D >.x :c +- :c aJ co E . :E~ ~ .... 0 ::I ::I .c j :1 0 0.. aJ~ OL 0 I- 0... U 0 rJ) rJ) 0.. <( 1 M 0 56 123 4.615 7.3 173 6662.6 190 7317.3 690 2 T 0 50 109 4.696 7.4 260 10189 190 7445.7 670 3 W - 0 52 115 4.862 7.4 175 7100.3 180 7303.2 13.9 4 R 0 46 99 3.799 7.3 255 8084.2 178 5643.1 14.5 _5 F 0 55 118 4.512 7.4 158 5949.1 200 7530.5 14.3 6 SA 0 52 126 4.168 7.5 165 5739 173 6017.3 15 7 S 0 49 113 4.348 7.3 80 2902.7 165 5986.9 14.7 8 M 0 52 123 4.772 7.4 155 6172.5 365 14535 14.5 I 9 T 0.4 62 147 6.104 7.4 210 10697 230 11716 14.4 ~ t 10 W 0 66 151 5.149 7.5 210 9023.4 265 11387 16.6 11 R 0 59 131 4.8 '7.3 243 9733.6 235 9413.2 16.2 .-- .~ 12 F ., 0.05 '" ,-" . .. .60 75 4.946 7.4 ..230 9493.1 348 14363 ... 12.2 '. t 13 SA 0 44 159 4.524 7.4 200 7550.6 180 6795.5 14.6 14 S 0 42 42 3.998 7.4 230 7673.6 200 6672.7 14 15 M 0 45 123 4.588 7 218 8346.5 220 8423.1 . 13.4 t 16 T 0 46 125 4.249 7.4 270 9573.6 205 7268.9 13.7 17 W 0.1 48 133 4.785 7.3 190 7586.9 200 7986.2 16.2 ; , i8 R 0 49 130 4.66 7.4 190 7388.7 253 9838.6 17.4 r ~ . F 0 43 79 4.176 7.6 253 8816.7 255 8886.4 '- ;9 13.8 20 SA 0 50 178 4.919 7.4 255 10468 231 9482.3 4.2 I ~1 S 0 38 112 4.003 7.3 190 6347 290 9687.5 15 I !..!2 M 0 47 146 . 4.666 7.6 225 8761 293 11409 15.3 23 T 0.05 48 136 4.773 7.4 275 10953 210 8364.4 16.4 r;4 W 0 48 130 4.6 7.5 175 6717.7 163 6257.1 14.5 I. i: .:5 R 0 47 129 4.492 7.7 180 6747.4 155 5810.3 15.2 26 F 0 50 138 4.65 7.5 20 776.09 530 20566 15.9 n7 SA 0 . 57 126 4.485 7.5 95 3555.6 180 6736.9 16.2 ~'~8 S 0 52 37 4.063 7.4 115 3899.2 175 5933.5 17 29 M 0.45 63 129 5.362 7.3 155 6935.6 185 8278 14.1 ;-0 T 0 66 112 4.643 7.6 170 6586.8 253 9802.7 15.4 ~. .:1 W ~.516~ 95 4.29 7.2 275 9845 530 18974 15.7 i ;\.verage 119 4.6031 193.39 7428.2 239.58 9220.4 12.5 r3ximum 0.45 66 178 6.104 7.7 275 10953 530 20566 15.1 ,inimum 38 37 3.799 7 20 776.09 155 5643.1 4.2 \10. of Data 31 31 31 0 31 31 31 31 31 31 0 31 0 r- .. ... .. ~.......' ..' ... '" -... Z ~rtify under penalty of law that this document and all attachments were prepared -L-'. ~ .... Lder my direction or supervision in accordance with a system designed to assure that -1"" <_ .~~ ~ .8//5//.2 ~ua!ifi~ personnel properly gather and evaluate the information subm~ed. Based on. ,/' S~;:tf~ OF ce~D OPERATOR) (OATEV F""' Inquiry of the persons who manage the system, or those persons directly. ..~ .--7 .. i ;ponsible for gathering the information, the information submitted is, to the best of my.. ~ y ;;:- /~ / :5[//7/0.1.., \. ,awtedge and belief, true, accurate, and complete. I am aware that there are . "7" - -' significant penalties for submitting false information, including the possibility of fine and (SIGNXf'URE OF PR.~Al. execuTIVE (DATE) nrisonment for knowing violations. OFFICER OR AUT RIZED AGENT) ~. ; ..; c- ... .. . ... ...;..;.~ ..' i~~:~.",J;=~s_1~::;&o1:l"2002 J i7:NA~OF~~~~NEO_~~~~~ PRIMARY AERATION SECONDARY FINAL EFFLUENT EFFLUENT MIXED L1aUOR RETURN SLUDGE EFFLUENT g ~ E .!: :::::: E I :::::: :::::: I I 8 ~ ~ . ~ ~ ~ ~ .~ ..... UI ~ Cl Cl .t: .... "'>. r~ 'a, ':2 '"0 ~ (9 I 'a, I .Q ~.Q 5 i .~ E :2 S :2 .E 0 :E :2 E :2 B ~ c3 (5 "" I (5 ell (5 ~ ~ I (5 I (5 (6: (6 c:: _ It') en :CUI en 2 11> CI) It') en ::10 ::s o Cl ci.. ~eIl ci.. ~ 0 E 0.. Cl ci.."'O<<I"'O_ (5 >- 0 UI ;::; '5 <II "0 (II :::::: ::s ,; 0 (II 'Cij c 'Cij < 0 11> .5 o () CI) wE en u; ClE > CI) <..> CI) O:::() O:::u. ui 1 690 3200 2156.3 2.4 3.622 6080 0.01 65 _ 2 670 3360 1994 0.9 3.71 5240 0.01 205 j, 3 620 3260 1901.8 1.8 3.616 6680 0.01 210 4 630 3340 1886.2 3.2 3.408 6520 0.01 35 5 660 3360 1964.3 3.7 3.419 5700 0.01 15 ,...... t, 6 630 3120 2019.2 2.1 3.244 5460 0.01 45 f. ' 7 530 3120 1698.7 1.9 3.146 5760 0.01 20 8 520 3000 1733.3 1.1 3.151 5220 0.01 100 i 9 550 3080 1785.7 0.5 4.022 6460 0.01 120 I ~ 10 520 3160 1645.6 1.3 3.795 6420 0.01 10 11 600 3020 1986.8 1.1 3.216 6600 0.01 175 : 12 760 3580 2122.9 0.8 3.154 6080 0.01 60 l ' 13 750 3580 2095 0.7 3.184 6340 0.01 25 14 760 3400 2235.3 1.1 3.043 6240 0.01 60 ! 15 740 3320 2228.9 1 2.942 6100 0.01 110 ! t. 16 840 3580 2346.4 1.2 2.87 6260 - 0.01 70 17 920 3940 2335 0.8 3.865 8820 0.01 135 f 18 800 3540 2259.9 2.2 4.092 5360 0.01 75 f 19 790 3220 2453.4 1.6 3.897 5440 0.01 60 20 760 3160 2405.1 1.9.3.953 5280 0.01 80 r 21 700 3240 2160.5 1.7 4.01 5100 0.01 145 t 22 800 3500 2285.7 3.5 4.059 5680 .' 0.01 90 23 780 3380 2307.7 2.3 4.011 5440 0.01 85 r 24 750 3220 2329.2 1.9 3.901 5460 0.01 65 i ,_ 25 640 3300 1939.4 2.5 4.148 5040 . 0.01 125 26 700 3220 2173.9 2.6 4.145 5500 0.01 235 r 27 640 3100 2064.5 2.9 3.889 5180 0.01 70 f 28 600 3120 1923.1 2.8 3.783 5360 0.01 25 29 430 3180 1352.2 2.3 9.451 5120 0.01 120 r 30 420 3000 1400 2.1 4.623 5500 0.01 15 t. 31 440 3160 1392.4 1.5 3.552 6880 0.01 135 \vg. 665.81 3282.6 2018.8 1.8516 3.8362 5881.3 . 0.01 68.597 rax. 920 3940 2453.4 3.7 9.451 8820 0.01 235 ['in. 420 3000 1352.2 .0.5 2.87 5040 0.01 10 Jata 0 0 31 31 31 31 31 31 0 0 0 31 31 ("""Jmments for the Month (major repairs, breakdowns, process upSets and their causes, in plant treatment process bypass, etc.): ~ ; ! . :::::: Cl E J: 0. 7.5 7.6 7.6 7.6 7.6 7.6 7.5 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.7 7.8 7.6 7.6 7.6 7.6 7.5 7.6 7.6 7.7 7.7 7.6 7.5 7.5 7.5 7.4 7.5 c: 11> 0) >- >< o "'0 ~ o (11- .!a 't;, ClE 7.5 7.6 7.6 7.5 7.6 7.6 8 7.9 8.4 7.6 7.3 6.8 6.5 7 7 7.2 7.5 7.4 7.7 7.8 7.7 7.4 7.5 7.4 7.7 .7.6 7.8 7.6 7.7 7.5 7.9 7.5258 7.8 8.4 7.4 6.5 31 31 :::::: Cl E I (II ::s .... o J::. 0- (II o J::. 0. o rameofFOc:i'Iy... IPem1tN.mlet . IFO< Mon1l1 Of: rY~rL --'} ,,7i;"'~"~i<$'I{~/., VY//y>f;p( rWeffersonville Mun~ I N0023302 I., Julv . 2002 (SIGNATL&i6F<jcP~iNc:ipA~CUTIVE OFFICER OR 7 (DATE) Page 3 of 4 Substitute for State Form 10829 (R/1-2002) . <\1"'"'; .." '. AUTHORtiE'O AGENTI . FINAL EFFLUENT., J Flow BOD Total Sus~ nded Solids Ammonia Oth l J ~ { c: , 0 ~l ~ III . Q i I 1 2 t i 3 , -- I 4 5 f ' J, 6 '., 7 8 ; .'. 9 . 10 11 r 12 '13 14 f 15 16 117 ,.-. 18 19 I 20 r. 21 122 I 23 ,.t- 24 ; 25 J 26 ,.L 27 [I ~: "rL 30 ..~ 31 iAvg ~'''1ax 1in Data Q C> ::E I ~ u:: C ::J a= w 4.746 4.085 4.492 3.4 4.1,01 . 3.811 3.516 3.982 5.088 4.491 4.241 4.515 4.159 3.75 4.211 4.318 4.609 4.511 4.028 4.936 4.003 4.67 4.705 4.512 4.45 4.7 4.209 3.955 4.495 4.932 4.278 4.3193 5.088 3.4 31 0) ~ ~ o u::~ ->. c:_ ~ ::J - ffi~ _0) -Ill 0)... E ~ .<( It)>. Q- O~ ~~ >'<1> III 0) ~ ~ fIl :5! > .<( It)>. Q- O~ co <..)~ >. III "0 - fIl :5! . It) o o CO <..) 3 118.82 5 170.45 3 112.46 5 141.87 4 136.89 3 3.5714 95.408 121.45 2 58.682 2 66.46 3 127.38 3 112.43 4 141.56 2 75.355 4 2.8571 138.83 102.96 7 219.06 7 245.99 5 180.17 4 153.85 3 112.93 4 134.45 4 4.8571 164.76 173.03 4 133.62 6 233.83 7 274.84 3 112.96 3 111.41 1 39.222 2 3.7143 70.248 139.45 2 66.009 2 75.022 7 288.1 4.415 3 3.5 107.1 134.06 3.7742 136.13 7 4.8571 288.1 173.03 1 2.8571 39.222 102.96 31 5 31 5 ::::: 0) E I l() o o CO <..) 4.155 4.2846 4.3376 4.4641 4.4641 4.155 5 >. III ;:: - "0 0) Cl~ Ul E E... :5! I I ~ I III .~ <( III '2 c: >. '2 o 0- 0 E E~ E ~ ~~ ~ 0.098 3.8813 0.116 3.9544 0.089 3.3362 0.067 1.901 10.108 3.6961 162.52 0.076 0.0947 2.417 3.3191 0.06 1.7605 0.123 4.0873 0.11 4.6705 0.332 12.442 0.095 3.3622 1.4 52.749 3.6 0.8171 124.94 29.145" . 4.1 128.3 3.8 133.54 0.371 13.369 0.106 4.077 0.104 3.915 0.102 3.4286 0.101 1.2406 4.1603 41.541 0.097 3.2403 0.153.' 5.9626<ji',';" 0.131 5.1435 0.172 6.4763 0.115 4.2706 0.102 4.0006 0.098 0.124 3.4422 4.648 0.108 3.5645 0.098 3.6761 0.096. 3.9511 0.9 0.3005 32.13 10.83 0.5493 19.027 4.1 1.2406 133.54 41.541 0.06 0.0947 1.7605 3.3191 31 5 31 5.. 0 ;:: 0) E >. III ~ :5! , fIl :!2 '0 (J) >. (U "0 - I/) .a - 0) · (U I/) ... "0 '5~ (J)>. .:::;;: 0.<1> I/) ~~ I/) :!2 '0 (J) ;:: 0) E Q) 0) I III '1/) ... "0 '5~ (J)>. .:::;;: 0.<1> I/) ~~ ci. VI ::J en 6 237.63 6 204.54 2 74.971 5 141.87 5 . 171.11 5 4.7143 159.01 5 146.71 3 99.689 5 212.3 8 299.82 4 141.56 8 301.42 11 6.2857 381.78 226.18 4 125.18 8 281.13 6 216.2 6 230.77 7 263.51 6 201.68 7 6.2857 288.34 229.54 5 167.03 15 584.57 23 903.05 12 451.83 7 259.95 9 352.99 7 11.143 245.87 423.61 6 198.03 9 337.6 10 411.58 15 10 535.5 370.67 7.5806 278.3 23 11.143 903.05 423.61 2 4.7143 74.971 162.52 31 5 31 5 ci. I/) .. ~ >. III "0<1> - 0) fIl (U .A... - , > .~ <( c>. 0- E~ ~~ Z a.. ::E E ... g -0 <..) C5 o Q) U. . ,.. ...... -""" -;..:.:'.:..":.:.. . .'lame'OfFac:iity IPenrilNLmJer rFOI"Monlhor: I Year. ~-.-?./.. ,;.,'.:..,..C~ .~~ JZ r~ersonVill!lMUnieIIN0023302 . . JulV ..... .' 2002 (SIGNArulEOFPRINClPALEXEohTIVEOFFICEROR ~ 'age 4 of 4 Substitute for State Form 10829 (R/1-2002) AUTHORIZEO- &6ENn SLUDGE TO DIGESTER OPERATION ". DIGESTER Anaerobic Onlv c C, 01 ~ ;: E 5 2 ~ ' 'E III ~ I{) 0 (I) .co a:::::: 0 01 ~o 001 c: i:5 ~ ~ co E.5 .5 c X. c::';: t/I t/I mco mC'1 :2# :2~ <- III , Q 1 2 3 4 5 6 7 8 ; 9 . ~ < 10 11 'i 12 .! 13 14 L ~: 17 F. 18 19 20 ,--, 21 : 22 23 - 24 25 26 r 27 . t t _\ 28 29 :- 30 l t 31 WQ. r')x. .". . i'n. )ata . ~ (I) Ol ~ ::I -0 Wo >-0 ........ m x E~ .- III 0::(9 (I) 01 ~ ::I en .. c. "';0 ~8 (I)"" - x t/I . ~~ 0.165 0.154 0.155 0.165 0.144 0.165 0.15 0.143 0.142 0.139 0.134 0.132 0.134 0.145 0.134 0.135 0.15 0.15 0.15 0:15 0.15 '0.15 0.15 0.15 0.15 .0.155 0.155 0.155 0.155 0.156 0.149 0.1487 0.165 0.132 31 :I: 0. I C o n ::10 "00 eo 0..... III x me? e>i! (I) .... ::I - m .... (I) Co E (I) I- o u.. 23400 23566 . 24467 22100 . 25067 22467 22633 23967 23567 o o o o o o 23470 25067 22100 9 Send completed forms by the 28th of the month to: INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF WATER QUALITY, DATA MANAGEMENT SECTION P.O. BOX 6015 INDIANAPOLIS, INDIANA 46206-6015 01 c: 'E o o .E .5 III :2 oo'! en, ~Ill "'" 01 tIl'O -:J ~Ci5 0,61 0.618 0.63 0.61 5 '0 ClI' W CD 01 o .5 rII :'5! oo'! en, ~Ill ;0) tIl'O 0.2 >en 0.61 0.62 0.62 0.63 Y//y;t;;.L ~ / (Date) , c: ~ l!! '0 ..c: ~ III 01 '0 :J CiS ~ (I) iiien ClIZ .210 01- 51.9 24.7 49.9 51.5 26.9 26.2 25.4 51.2 . . . . 26.7 23.2 52.6 0.53 .: 51.4 0.53 26.2 25.7 26.3 0.53 0.54 49.1 0.54 51.6 0.534 37.676 0.54 52.6 0.53 23.2 5 17 n L Attachment I fl tJ IDEM Inspection Report IDEM INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF WATER MANAGEMENT NPDES Facility Inspection Report INSPECTOR: FACILITY TYPE CODE: ~ ~1 02 03 04 '. ,l'8Major OMinor J ~_Municipality Olndustry OSemi-Pub OState/Federal COMPLIANCE STATUS: 0 Non-Compliance (Based on inspection findings) t'K-....compliance R~ceiving WaterslPOlW:L,I: jI.- -(. Gfl.' perm~ff/ecti::;a IP , If 71 04,,' rj .KJ (; ( P 6 -- 7 I Entry Time: Exit Time: 100 NORTH SENATE AVENUE P. O. BOX 6015 INDIANAPOLIS, IN46206~6015 state Form 47989(R2/1 0-99) NPDE$ PERMIT #: YRlMO/DA Y: l [f/Oa) 3J 02 OJ... 07-/~ FACILITY INSPECTION RATING: .'t'J (Based on inspection findings) ...,) t . , l-"Nam~))dLocation of FacHitylnspected~ 'r'. . ::.r t ,f(-r-tfS ~/'w'l/ v Il..f..0. lv'? t - fTownicitYTe .I!e/;'V-b.' /(~our>ty: c t-,L( INSPECTION TYPf'1 Name(s) of On-Site Representatives: t rv Ifv~/ / tf( ',<"oJ v Fax: ~. 10 ) lu ,PtIY-d b Certified Operator: : ~~M c/~wlu/ J Phone: ame, Address ...0. f Responsib.~le ff1Cia}: r ,.. . C '/ Lr;w- Yr,...,,-, . 1)#" 'f l'qO ~ .ct^ ~ d/p It'~ - . ...... .~ r:'~ I--I{ 'Jv/'-'vt/(; ,7 ~ 4- '? /J 0 rj.J Fax: ( I ~uIITime.. '.. --r-.' o Part Time ..,.../j 0 / . . (Hours perweek:7 ) Effluent Appearance Areas Evaluated During Inspection . . (S=Satisfactory, M=Marginal, U=Unsatisfactory, N=Not Evaluated, N1A=Not Applicable) Facility Site Review /f . Y\ ~peration & Maintenance ~ < CSO/SSO (Sewer Overflow) Self-Monitoring Program Fax: Title: /'" , tx-c ; ("t1~ /../,? Contacted: f/ Phone: DYes ONo Sludge Disposal Pretreatment Effluent Limits Violations Receiving Waters Appearance Permit Compliance Schedules Other: RecordslReports ! ::OMMENTS: CSO Inspection SSO Inspection Multimedia Inspection _).9heck if applicable) r/. <(~/') y' !;t ?t...,/,/% t<.-~ b-1'tv: /! ;V 0 W / e/7J / 1 ~} N~ (" 'IJ ii; t. . /Jx. fL A/(~. /,?Srdu-f ,.10 y c<- f) 1,1".... T:?<.._ n Name(s) and Signature(s) of Inspector(s): ,.-, .' , ...... , . t...! /'l~./.. f. //. ..{d It __I / t ..' {-/ ,/ LV'.' I' ;>,- If '. ~ I. ~e~eiveJ1/..1 i: l..'~' /.~ l' ')}/I ~ [(' / I / ~ /1, /; . I, f tj t/1 .I'~ection Chief/Regional Deputy Director: '-,/ 7r/t~{J;2 D0Q R.eferred to: Date: r--.'J. ,,- I '/'1 / ~/t~-- 0 A- , I i r ! I ! I Date: For: